(TLE 60)Carpentry and Plumbing

Plumbing

- (from the Latin plumbum for lead as pipes were once made from lead) is the skilled trade of working with pipes, tubing and plumbing fixtures for drinking water systems and the drainage of waste.


Plumber

- is someone who installs or repairs piping systems, plumbing fixtures and equipment such as water heaters.


Materials

Water systems of ancient times relied on gravity for the supply of water, using pipes or channels usually made of clay, lead, bamboo or stone. Present-day water-supply systems use a network of high-pressure pumps, and pipes are now made of copper, brass, plastic, or other nontoxic material. Present-day drain and vent lines are made of plastic, steel, cast-iron, and lead. Lead is not used in modern water-supply piping due to its toxicity. The 'straight' sections of plumbing systems are of pipe or tube. A pipe is typically formed via casting or welding, where a tube is made through extrusion. Pipe normally has thicker walls and may be threaded or welded, where tubing is thinner-walled and requires special joining techniques such as 'brazing', 'compression fitting', 'crimping', or for plastics, 'solvent welding'.


Fittings and valves

Piping being placed for a sink.In addition to the straight pipe or tubing, many fittings are required in plumbing systems, such as valves, elbows, tees, and unions.


Fixtures

Plumbing fixtures are designed for the end-users. Some examples of fixtures include water closets (also known as toilets), urinals, bidets, showers, bathtubs, utility and kitchen sinks, drinking fountains, ice makers, humidifiers, air washers, fountains, and eye wash stations.


Equipment

Plumbing equipment, not present in all systems, include, for example, water meters, pumps, expansion tanks, backflow preventers, filters, water softeners, water heaters, wrenches, heat exchangers, gauges, and control systems. Now there is equipment that is technologically advanced and helps plumbers fix problems without the usual hassles. For example, plumbers use video cameras for inspections of hidden leaks or problems, they use hydro jets, and high pressure hydraulic pumps connected to steel cables for trench-less sewer line replacement.


Systems

Copper piping system in a building with intumescent firestop being installed by an insulator, Vancouver, British Columbia, Canada.

The major categories of plumbing systems or subsystems are:
  • Potable cold and hot water supply
  • Traps, drains, and vents
  • Septic systems
  • Rainwater, surface, and subsurface water drainage
  • Fuel gas piping

For their environmental benefit and sizable energy savings hot water heat recycling units are growing in use throughout the residential building sectors. Further ecological concern has seen increasing interest in grey-water recovery and treatment systems.

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(TLE 70)Metalworks and Welding

Welding

- is a fabrication process that joins materials, usually metals or thermoplastics, by causing coalescence. This is often done by melting theworkpieces and adding a filler material to form a pool of molten material that cools to become a strong joint, but sometimes pressure is used in conjunction with heat, or by itself, to produce the weld.


Brazing

- is a joining process in which a filler metal is melted and drawn into a capillary formed by the assembly of two or more work pieces. The filler metal reacts metallurgically with theworkpiece (s) and solidifies in the capillary, forming a strong joint.


Soldering

- a printed circuit board. Soldering is a joining process that occurs at temperatures below 450 °C (842 °F). It is similar to brazing in the fact that a filler is melted and drawn into a capillary to form a join, although at a lower temperature. Because of this lower temperature and different alloys used as fillers, the metallurgical reaction between filler and work piece is minimal, resulting in a weaker joint. In a correctly made deposit the ripples produced on the bead will be uniform and the bead will be smooth no overlaps or undercuts.

  1. CORRECT ELECTRODE SIZE

The correct choice of electrode size involves consideration of a variety of factors, such as the type, position, preparation of the joint, the ability of the electrode to carry high current values without injury to the weld metal or loss of deposition efficiency, the mass of work metal and its ability to maintain its original properties after welding, the characteristics of the assembly with reference to effect stresses set up by heat application, the practicability to heat treatment before and / or after welding, the specific requirement before and / or after welding, the specific requirements as to welding quality and cost of achieving the desired results.

  1. CORRECT CURRENT

If current on equipment is too high or too low, you are certain to be disappointed in your weld. If too high, the electrode melts too fast and your molten pool is large and irregular, if too low, there is nor enough heat to melt the base metal and your molten pool will be small, will pile up, look irregular.

  1. CORRECT ARC LENGTH

If the arc is too long or voltage too high the metal melts off the electrode is large globules which wobble from side to side as the arc wavers, giving a wide, spattered and irregular bead-with poor fusion between original metal and deposited metal. If the arc is too short, or voltage too low, there is not enough heat to melt the base metal properly and the electrode quite often sticks to the work, giving a high, uneven bead, having irregular ripples with poor fusion.

  1. CORRECTTRAVEL SPEED

When your speed is too fast your pool does not last long enough, impurities an gas locked in. The bead in narrow and ripples pointed. When speed is too slow the metal piles up, the bead is high and wide with a rather straight ripple.

  1. CORRECT ELECTRODE ANGLE

The electrode angle is of particular importance in fillet welding and deep groove welding. Generally speaking, when making a fillet weld, the electrode should be held so that ir bisects the angle between the plates (as shown at right) and is perpendicular to the line of weld, if under cut occurs in the verticle member, lower the angle of the arc and direct the arc toward the vertical member.


Welding electrodes

In arc welding an electrode is used to conduct current through a workpiece to fuse two pieces together. For an alternating current arc welder the welding electrode would not be considered an anode or cathode.


Safety issues

Correct and safe arc welding station.Welding can be a dangerous and unhealthy practice without the proper precautions; however, with the use of new technology and proper protection the risks of injury or death associated with welding can be greatly reduced.


Heat and sparks

Because many common welding procedures involve an open electric arc or flame, the risk of burns is significant. To prevent them, welders wear protective clothing in the form of heavy leather gloves and protective long sleeve jackets to avoid exposure to extreme heat, flames, and sparks.


Eye damage

The brightness of the weld area leads to a condition called arc eye in which ultraviolet light causes inflammation of the cornea and can burn the retinas of the eyes. Welding goggles and helmets with dark face plates are worn to prevent this exposure and, in recent years, new helmet models have been produced featuring a face plate that self-darkens upon exposure to high amounts of UV light.


Inhaled matter

Welders are also often exposed to dangerous gases and particulate matter. Processes like flux-cored arc welding and shielded metal arc welding produce smoke containing particles of various types of oxides. The size of the particles in question tends to influence the toxicity of the fumes, with smaller particles presenting a greater danger. Additionally, many processes produce various gases (most commonly carbon dioxide and ozone, but others as well) that can prove dangerous if ventilation is inadequate. Furthermore, the use of compressed gases and flames in many welding processes pose an explosion and fire risk; some common precautions include limiting the amount of oxygen in the air and keeping combustible materials away from the workplace.


Interference with pacemakers

Certain welding machines which use a high frequency AC current component have been found to affect pacemaker operation when within 2 meters of the power unit and 1 meter of the weld site.

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(TLE 50)Graphics Science and Arts

Types of laminators

Three types of laminators are used most often in digital imaging:

  • Pouch laminators
  • Heated roll laminators
  • Cold roll laminators


Film types

Laminate film is generally categorized into these five categories:

  • Standard thermal laminating films
  • Low-temperature thermal laminating films
  • Heatset (or heat-assisted) laminating films
  • Pressure-sensitive films


Screen printing

- is a printing technique that uses a woven mesh to support an ink-blocking stencil. The attached stencil forms open areas of mesh that transfer ink as a sharp-edged image onto a substrate. A roller or squeegee is moved across the screen stencil, forcing or pumping ink past the threads of the woven mesh in the open areas.

Screen printing is also a stencil method of print making in which a design is imposed on a screen of silk or other fine mesh, with blank areas coated with an impermeable substance, and ink is forced through the mesh onto the printing surface. It is also known as Screen Printing, silkscreen, seriography, and serigraph.

Printing technique

A screen is made of a piece of porous, finely woven fabric called mesh stretched over a frame of aluminium or wood. Originally human hair then silk was woven into screen mesh; currently most mesh is made of man-made materials such as steel, nylon, and polyester. Areas of the screen are blocked off with a non-permeable material to form a stencil, which is a negative of the image to be printed; that is, the open spaces are where the ink will appear. The screen is placed atop a substrate such as paper or fabric. Ink is placed on top of the screen, and a fill bar (also known as a floodbar) is used to fill the mesh openings with ink. The operator begins with the fill bar at the rear of the screen and behind a reservoir of ink. The operator lifts the screen to prevent contact with the substrate and then using a slight amount of downward force pulls the fill bar to the front of the screen. This effectively fills the mesh openings with ink and moves the ink reservoir to the front of the screen. The operator then uses a squeegee (rubber blade) to move the mesh down to the substrate and pushes the squeegee to the rear of the screen. The ink that is in the mesh opening is pumped or squeezed by capillary action to the substrate in a controlled and prescribed amount, i.e. the wet ink deposit is proportional to the thickness of the mesh and or stencil. As the squeegee moves toward the rear of the screen the tension of the mesh pulls the mesh up away from the substrate (called snap-off) leaving the ink upon the substrate surface. There are three common types of screenprinting presses. The 'flat-bed', 'cylinder', and the most widely used type, the 'rotary'. Textile items printed with multi-colour designs often use a wet on wet technique, or colors dried while on the press, while graphic items are allowed to dry between colours that are then printed with another screen and often in a different color after the product is re-aligned on the press. The screen can be re-used after cleaning. However if the design is no longer needed, then the screen can be "reclaimed", that is cleared of all emulsion and used again. The reclaiming process involves removing the ink from the screen then spraying on stencil remover to remove all emulsion. Stencil removers come in the form of liquids, gels, or powders. The powdered types have to be mixed with water before use, and so can be considered to belong to the liquid category. After applying the stencil remover the emulsion must be washed out using a pressure washer. Most screens are ready for recoating at this stage, but sometimes screens will have to undergo a further step in the reclaiming process called dehazing. This additional step removes haze or "ghost images" left behind in the screen once the emulsion has been removed. Ghost images tend to faintly outline the open areas of previous stencils, hence the name. They are the result of ink residue trapped in the mesh, often in the knuckles of the mesh, those points where threads cross. While the public thinks of garments in conjunction with screenprinting, the technique is used on tens of thousands of items, decals, clock and watch faces, balloons and many more products. The technique has even been adapted for more advanced uses, such as laying down conductors and resistors in multi-layer circuits using thin ceramic layers as the substrate.


Stenciling techniques

A macro photo of a screenprint with a photographically produced stencil. The ink will be printed where the stencil does not cover the substrate. There are several ways to create a stencil for screenprinting. A method that has increased in popularity over the past 70 years is the photo emulsion technique:

  1. The original image is created on a transparent overlay such as acetate or tracing paper. The image may be drawn or painted directly on the overlay, photocopied, or printed with an inkjet or laser printer, as long as the areas to be inked are opaque. A black-and-white positive may also be used (projected on to the screen). However, unlike traditional platemaking, these screens are normally exposed by using film positives.
  2. A screen must then be selected. There are several different mesh counts that can be used depending on the detail of the design being printed. Once a screen is selected, the screen must be coated with emulsion and let to dry in the dark. Once dry, the screen is ready to be burned/exposed.
  3. The overlay is placed over the emulsion-coated screen, and then exposed with a light source containing ultraviolet light in the 350-420 nanometer spectrum. The UV light passes through the clear areas and create a polymerization (hardening) of the emulsion.
  4. The screen is washed off thoroughly. The areas of emulsion that were not exposed to light dissolve and wash away, leaving a negative stencil of the image on the mesh.


Photographic screens

- can reproduce images with a high level of detail, and can be reused for tens of thousands of copies. The ease of producing transparent overlays from any black-and-white image makes this the most convenient method for artists who are not familiar with other printmaking techniques. Artists can obtain screens, frames, emulsion, and lights separately; there are also preassembled kits, which are especially popular for printing small items such as greeting cards. Another advantage of screenprinting is that large quantities can be produced rapidly with new automatic presses, up to 1800 shirts in 1 hour.


Screenprinting materials

Plastisol

- the most common ink used in commercial garment decoration. Good colour opacity onto dark garments and clear graphic detail with, as the name suggests, a more plasticized texture. This print can be made softer with special additives or heavier by adding extra layers of ink. Plastisol inks require heat (approx. 150°C (300°F) for many inks) to cure the print.


Water-Based inks

- these penetrate the fabric more than the plastisol inks and create a much softer feel. Ideal for printing darker inks onto lighter coloured garments. Also useful for larger area prints where texture is important. Some inks require heat or an added catalyst to make the print permanent.


PVC and Phthalate Free

- relatively new breed of ink and printing with the benefits of plastisol but without the two main toxic components - soft feeling print.


Discharge inks

- used to print lighter colours onto dark background fabrics, they work by removing the dye in the garment – this means they leave a much softer texture. They are less graphic in nature than plastisol inks, and exact colours are difficult to control, but especially good for distressed prints and underbasing on dark garments that are to be printed with additional layers of plastisol.


Flocking

- consists of a glue printed onto the fabric and then foil or flock (or other special effect) material is applied for a mirror finish or a velvet touch.


Glitter/Shimmer

- metallic flakes are suspended in the ink base to create this sparkle effect. Usually available in gold or silver but can be mixed to make most colours.


Metallic

- similar to glitter, but smaller particles suspended in the ink. A glue is printed onto the fabric, then nanoscale fibers applied on it. Expanding ink (puff) an additive to plastisol inks which raises the print off the garment, creating a 3D feel.


Caviar beads

- again a glue is printed in the shape of the design, to which small plastic beads are then applied – works well with solid block areas creating an interesting tactile surface.


Four colour process or the CMYK color model

- artwork is created and then separated into four colours (CMYK) which combine to create the full spectrum of colours needed for photographic prints. This means a large number of colours can be simulated using only 4 screens, reducing costs, time, and set-up. The inks are required to blend and are more translucent, meaning a compromise with vibrancy of colour. Gloss a clear base laid over previously printed inks to create a shiny finish. Nylobond a special ink additive for printing onto technical or waterproof fabrics.


Mirrored silver

Another solvent based ink, but you can almost see your face in it.


Suede Ink

Suede is a milky coloured additive that is added to plastisol. With suede additive you can make any colour of plastisol have a suede feel. It is actually a puff blowing agent that does not bubble as much as regular puff ink. The directions vary from manufacturer to manufacturer, but generally you can add up to 50% suede additive to your normal plastisol.

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(TLE 30)Architectural Drafting

Oblique projection is a simple type of graphical projection used for producing pictorial, two-dimensional images of three-dimensional objects.

Oblique projection is a type of parallel projection:
  • it projects an image by intersecting parallel rays (projectors)
  • from the three-dimensional source object with the drawing surface (projection plane).


In oblique projections the parallel projection rays are not perpendicular to the viewing plane as with orthographic projection, but strike the projection plane at an angle other than ninety degrees. In both orthographic and oblique projection, parallel lines in space appear parallel on the projected image. In an oblique pictorial drawing, the displayed angles among the axes as well as the foreshortening factors (scale) are arbitrary. The distortion created thereby is usually attenuated by aligning one plane of the imaged object to be parallel with the plane of projection thereby creating a true shape, full-size image of the chosen plane. Special types of oblique projections are cavalier projection and cabinet projection.


Isometric projection

- is a method for visually representing three-dimensional objects in two dimensions in technical and engineering drawings. It is an axonometric projection in which the three coordinate axes appear equally foreshortened and the angles between any two of them are 120 degrees. The term "isometric" comes from the Greek for "equal measure", reflecting that the scale along each axis of the projection is the same (unlike some other forms of graphical projection). An isometric view of an object can be obtained by choosing the viewing direction in a way that the angles between the projection of the x, y, and z axes are all the same, or 120°.


Types of projection

1. Parallel projection

2. Orthographic projection

3. Axonometric projection


The three axonometric views.

1. Isometric projection

2. Dimetric projection

3. Trimetric projection


Perspective projection

- is a type of projection where three dimensional objects are not projected along parallel lines, but along lines emerging from a single point. This has the effect that distant objects appear smaller than nearer objects. It also means that lines which are parallel in nature appear to intersect in the projected image, for example if railways are pictured with perspective projection, they appear to converge towards a single point, called vanishing point. Photographic lenses and the human eye work in the same way, therefore perspective projection looks most realistic. Perspective projection is usually categorized into one-point, two-point and three-point perspective, depending on the orientation of the projection plane towards the axes of the depicted object.

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(TLE 90)Basic Electronics

Block diagrams are used to understand (and design) complete circuits by breaking them down into smaller sections or blocks. Each block performs a particular function and the block diagram shows how they are connected together. No attempt is made to show the components used within a block, only the inputs and outputs are shown. This way of looking at circuits is called the systems approach.


Audio Amplifier System

The power supply (not shown) is connected to the pre-amplifier and power amplifier blocks.

  • Microphone - a transducer which converts sound to voltage.
  • Pre-Amplifier - amplifies the small audio signal (voltage) from the microphone.
  • Tone and Volume Controls - adjust the nature of the audio signal.
  • The tone control adjusts the balance of high and low frequencies.
  • The volume control adjusts the strength of the signal.
  • Power Amplifier - increases the strength (power) of the audio signal.
  • Loudspeaker - a transducer which converts the audio signal to sound.


Radio Receiver System

The powr supply (not shown) is connected to the audio amplifier block.

  • Aerial - picks up radio signals from many stations.
  • Tuner - selects the signal from just one radio station.
  • Detector - extracts the audio signal carried by the radio signal.
  • Audio Amplifier - increases the strength (power) of the audio signal.
  • This could be broken down into the blocks like the Audio Amplifier System shown above.
  • Loudspeaker - a transducer which converts the audio signal to sound.


Regulated Power Supply System
  • Transformer - steps down 230V AC mains to low voltage AC.
  • Rectifier - converts AC to DC, but the DC output is varying.
  • Smoothing - smooths the DC from varying greatly to a small ripple.
  • Regulator - eliminates ripple by setting DC output to a fixed voltage.


Feedback Control System

The power supply (not shown) is connected to the control circuit block.

  • Sensor - a transducer which converts the state of the controlled quantity to an electrical signal.
  • Selector (control input) - selects the desired state of the output. Usually it is a variable resistor.
  • Control Circuit - compares the desired state (control input) with the actual state (sensor) of the controlled quantity and sends an appropriate signal to the output transducer.
  • Output Transducer - converts the electrical signal to the controlled quantity.
  • Controlled Quantity - usually not an electrical quantity, e.g. motor speed.
  • Feedback Path - usually not electrical, the Sensor detects the state of the controlled quantity.

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(TLE 21)Fishery Arts

The milkfish (Chanos chanos) is the sole living species in the family Chanidae. Milkfish have a generally symmetrical and streamlined appearance, with a sizable forked caudal fin. They can grow to 1.7 meters but are most often about 1 meter in length. They have no teeth and generally feed on algae and invertebrates.


CULTURE IN NET CAGES

Choosing the site

Site for grouper net cage should be in areas with good water quality and adequate water exchange, no predators, and protected from strong wind and waves.


Constructing the cage

Floating cages are more popularly constructed with bamboo poles and polyethylene netting material at 25-50 mm diameter. The net cage is formed by two types of net panels; 4 side panels forming the waters of the net cage and one bottom panel. The net is secured to the raft structure (bamboo poles) by ropes. The rope system holds the bamboo together onto which the nets are attached. Buoyancy is provided by empty plastic gallons attached to the bamboo frames.


Stocking

Grouper fry (2.5-7.2 cm) can be stocked into the nursery net cages. Density can range from 100-150 fish per m2. A net of 2×2x2 m would be able to hold 400-600 fingerlings. Sorting must be done every week and stock sampling every 15 days. Grouper should be held there until they reach about 16 cm when they are thinned out and transferred to transition nets at about 14 fish per m2. A transition net 5×5x5 m can hold 1,100 fish. The fish are finally transferred to a production net after 2-3 months.


Feeding

Grouper juveniles are fed chopped trash fish once or twice daily at 10% of total biomass. Feeding must be done in the morning and towards the evening and at slack tides so that minimal feeds are swept away by the tidal current.


CULTURE IN BRACKISHWATER PONDS

Preparing the ponds

Pond preparation for grouper grow-out is similar to milkfish culture. The pond depth, however, should at least be 1-2 m with a level pond bottom to allow easy harvest.


Stocking

Stock adult tilapia (5,000-10,0000/ha) in the pond and allow to reproduce for one month. The tilapia fingerlings will serve as food for the grouper juveniles. Stock grouper fingerlings (72 cm or more) at 5,000/ha. When stocking, acclimate fry to pond conditions by gradually adding pond water to the plastic bag holding grouper fry.


Feeding

Aside from tilapia fingerlings, give chopped trash fish every other day at 5% of total grouper biomass. Give half of the daily feed requirement in the morning and the other half in the afternoon. Place one part of the feed onto a feeding tray for monitoring purposes and broadcast the rest. Determine the biomass and daily feed requirement of the grouper stock by monthly sampling. Measure the length and weight of grouper caught by a cast net. Return the sample stock to the pond.


Monitoring

Constantly monitor the water parameters:

  • water depth, 1.0-1.3 m;
  • water temperature, 24-31°C;
  • salinity, 21-41 ppt; and
  • dissolved oxygen, 4.9-9.3 ppm.


Harvesting

Selective harvesting of grouper at size 400-600 g is best for grouper culture. A drag net is placed at the farthest end of the pond and dragged slowly towards the other end in the early morning. Fish are transferred to a holding net where grading is done. Undersized fish are returned to the pond.

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